Club Liverpool, 185 George Street, Liverpool, NSW

CORE was engaged to deliver a facade upgrade for Club Liverpool with the objective of modernising the building’s appearance. The design incorporates new glazing and striking aluminium architectural features, including battens and perforated screens with complex three-dimensional geometry.

Optimised Design for Performance and Cost Efficiency

To achieve the right balance between cost and performance, our facade engineers used Finite Element Modelling (FEM) in Strand7 to optimise the design of the perforated panels. Careful attention was given to panel thickness, as the smallest adjustments could significantly impact the project budget. By optimising the geometry and engineering, we delivered a solution that met the architectural vision while keeping costs under control.

Agile Problem-Solving Through Construction Challenges

As this was an upgrade to an existing building, close coordination with the structural engineer and subcontractors was critical.

Tolerances were tight and as demolition revealed unexpected misalignments across multiple elevations, our team responded quickly by tailoring design solutions for each affected area. This flexible, problem-solving approach ensured construction could progress without compromising on performance or aesthetics.

Through ongoing collaboration with the client and project partners, CORE has helped transform Club Liverpool into a modern, vibrant facility. Our role demonstrates how we combine advanced technical design with a people-first, solutions-driven approach that keeps projects moving forward even when challenges arise mid-construction.

Aero Healthcare, 2 Cameron Drive, Armidale, NSW

When Aero Healthcare experienced severe overheating issues in their facility, the client turned to CORE for support.
As a national supplier of first aid and medical products, their building needed to be safe, comfortable and operationally reliable.Instead, newly installed glazing was creating extreme internal temperatures, compromising both comfort and safety.

Pinpointing the Root Cause of Extreme Heat

Our facade team guided the client through a structured process to uncover the root cause. Testing revealed that, even in winter, the internal surface temperature of the glass could cause third-degree burns within one minute of contact – a clear sign that something in the glass design had gone wrong.

Practical, Cost-Saving Fix with Lasting Confidence

Rather than proposing a costly full replacement, we developed a practical, cost effective solution. By reversing and reinstalling the glazing panels, performance could be restored without major expenditure. A site trial confirmed the
effectiveness of the approach, with retesting showing that surface temperatures returned to safe levels. We also conducted a sun study to ensure the solution would perform year-round across seasonal changes.

The outcome for Aero Healthcare was a safer, high-performing building envelope – achieved with minimal disruption and significant cost savings.

Beyond resolving the technical issue, our people-first approach meant working alongside the client with clear communication, transparency and ongoing support. CORE continues to monitor glazing performance in partnership with the client, ensuring the building remains fit for purpose long into the future.

270 Pitt St – Sydney CBD, NSW

CORE’s facade design team partnered with Built to deliver the facade upgrade at 270 Pitt Street, Sydney – a $170 million transformation into a vibrant A-grade workplace designed to foster connection and growth.

Our role extended from Early Contractor Involvement (ECI) through to completion, ensuring that both the technical outcomes and client experience were of the highest standard.

Adaptive Solutions for Complex Refurbishment Challenges

As this was a refurbishment of an existing building, the project presented challenges that required adaptability and innovation. As demolition progressed, previously concealed conditions were uncovered, requiring us to rapidly resolve
design issues in real time.

Our team worked closely with the builder to refine installation sequences, particularly around complex interfaces with neighbouring buildings such as a church. To support decision-making, we developed 3D models of intricate
junctions, enabling the client to clearly visualise how components would come together and reducing uncertainty during delivery.

Hands-On Partnership That Builds Confidence

Key design contributions included the lobby glazing, stone facade features andtop-floor modifications to incorporate frameless balustrades while ensuring compliance with weatherproofing and performance standards. By developing
practical performance solutions, we were also able to help manage costs without compromising quality.

Beyond the technical delivery, we placed a strong emphasis on being present and hands-on. Our engineers attended site regularly, providing timely input that supported the builder and kept the project moving forward.

This proactive and collaborative approach reflects CORE’s people-first value – we don’t just deliver facade designs, we focus on relationships, communication and problem-solving that give our clients confidence at every stage.

Rhodes Central – 14 Walker St, Rhodes NSW

Helping Billbergia Build Better – From Design Through To Delivery

As part of the landmark Rhodes Central development, Billbergia engaged our team to support the delivery of 668 new residential apartments integrated within a vibrant mixed-use precinct. Our role was to provide specialist consulting across building durability and waterproofing services – helping ensure that the project not only met compliance standards but also performed long-term for residents and retailers alike.

Focused On What Matters Most To Our Client…

Confidence in Design Decisions: Through detailed design and compliance reviews, we provided clarity on key risk areas early – helping Billbergia refine construction strategies and avoid rework.

Fully Integrated Advice Across Disciplines: Leveraging our multi-disciplinary expertise, we delivered a holistic consultancy solution that considered how all systems interact – saving time, cost, and the complexity of coordinating multiple consultancies.

Better Buildings, Not Just Code-Compliant Ones: Drawing on our understanding of how buildings perform post-construction, we helped the team make smarter material and detailing choices – resulting in more durable outcomes and fewer long-term maintenance concerns.

Responsive Problem-Solving On Site: We worked closely with the construction team to resolve emerging issues in real time – providing alternative solutions and technical guidance to keep progress on track.

Risk Mitigation Through Quality Assurance: Our involvement in construction QA provided another layer of assurance that the project would meet both regulatory requirements and Billbergia’s internal standards.

The Outcome

Our involvement helped Billbergia deliver a high-quality, future-ready development that reflects the vision of the broader $2 billion Rhodes precinct.

By integrating practical, technical advice with proactive collaboration, we contributed to a project that performs as well as it looks and supports long-term success for both the client and the community it serves.

Piper Drive – Ballina, NSW

Our structural division was engaged by MODE Design to deliver full engineering and modelling services for a new multi-storey council depot located on Piper Drive, Ballina. The facility includes a ground-floor warehouse and a first-floor office, all within a steel-framed structure tailored to meet the operational needs of Ballina Shire Council.

Timeline: 

Design – 2023

Construction – 2024

MODE’s Vision, Engineered To Perform

From the outset, we added value through early design collaboration – working closely with MODE to refine structural options that balanced buildability, cost-efficiency and designintent. Our comparative analysis of concrete versus steel framing systems provided the clarity needed to proceed confidently with a steel solution, streamlining the structural
grid and reducing material waste while supporting MODE’s architectural vision.

A key area where we supported MODE was in the detailing of architecturally exposed elements, including cantilevered staircases and a visually prominent 10-metre-long awning on the building’s northern side. These components required
careful engineering to ensure performance under live and environmental loads, while preserving the clean architectural lines essential to the design narrative.

Our team’s proactive coordination with MODE’s design team allowed for seamless integration of these features into the overall structure, minimising redesign and delay during documentation.

Throughout construction, we provided consistent technical support – including site inspections, real-time issue resolution and final certification, ensuring the project moved efficiently from design to delivery.

Our proven track record working with local councils helped streamline compliance with statutory requirements and contributed to the timely approval process for Ballina Shire Council.

This project demonstrates the value we bring as a collaborative and solutions-focused structural partner – delivering more than just engineering, we bring clarity, coordination and confidence to every stage of the project.

Sydney Catholic & Anglican Schools

Delivering Integrated, People-First Solutions Across Multiple Educational Campuses

CORE has developed a strong and ongoing partnership with Sydney Catholic & Anglican Schools, delivering end-to-end engineering consultancy services across a number of primary and secondary education projects throughout Greater Sydney and regional New South Wales.

Our multi-disciplinary capabilities have supported the successful planning, design and delivery of projects at:

  • Holy Spirit Catholic College, Lakemba
  • St. Patrick’s Catholic Primary School, Mortlake
  • St Michael’s Catholic Primary School, Meadowbank
  • Shellharbour Anglican College

These projects reflect our ability to respond to the complex and evolving needs of educational environments, delivering tailored solutions that prioritise safety, efficiency, and long-term value for students, educators, and administrators alike.

Our scope of services across these campuses has included electrical, mechanical, hydraulic, fire, civil, structural, and facade engineering. Each site presented unique challenges – from site constraints in dense urban settings to integration with existing infrastructure and staged construction around live school environments.

Through close collaboration with architects, project managers, and Sydney Catholic Schools’ planning teams, CORE ensured that all building services were designed to meet modern educational standards while supporting sustainability objectives, operational efficiency, and ease of long-term maintenance.

Engineering Educational Spaces for Performance and Longevity…

Educational environments require a people-first approach that goes beyond technical delivery. Considerations around student wellbeing, acoustic comfort, natural ventilation, lighting, and safety are central to our design philosophy.

Our ability to deliver coordinated, in-house consultancy services means fewer handovers, faster issue resolution and a more unified outcome that aligns with the school’s vision and values.

Whether designing for new learning spaces, administration buildings, or upgrades to essential infrastructure, CORE consistently provides thoughtful, responsive engineering solutions that support the holistic development of school communities.

Nan Tien Temple – Berkeley, NSW

CORE was engaged to provide multi-disciplinary engineering consultancy services for a highly sensitive and culturally significant project at the Nan Tien Temple – Australia’s largest Buddhist temple, located in Berkeley, near Wollongong.

Our scope included electrical, mechanical, civil, fire, façade, and structural engineering services, all delivered in support of the integration of a new lift system within the temple’s existing structure.

This upgrade was intended to enhance accessibility for worshippers and visitors, while ensuring minimal disruption to the function and integrity of the temple.

Timeline: 6 weeks – design

Mindful Integration Within a Living Place of Worship

Given the spiritual and cultural importance of Nan Tien Temple, our design approach was deeply respectful and mindful of the environment we were working within.

Faith-based buildings demand not only technical expertise but also a nuanced understanding of how engineering interventions affect the daily operation, acoustics, atmosphere, and visual harmony of the space.

The addition of the lift required significant coordination across all disciplines – structural adaptations to accommodate the lift shaft, re-routing of mechanical and electrical systems, and careful integration of fire safety requirements – all while preserving the aesthetic and spiritual ambience of the temple.

The project was completed under a fast-tracked design timeline, with CORE delivering a comprehensive and coordinated design package in a matter of weeks. This quick turnaround was achieved through close collaboration between our in-house teams, allowing us to anticipate service clashes early and propose efficient, buildable solutions.

By taking a people-first engineering approach, we ensured that our designs supported not only the functional upgrade of the facility but also the comfort, dignity, and spiritual experience of its users – reinforcing our commitment to engineering with empathy and precision in spaces that serve communities.

ISKCON Temple – North Sydney, NSW

CORE recently completed the design phase for a unique and culturally significant engineering consultancy project: the redevelopment of the ISKCON Hindu Temple at 180 Falcon Street, North Sydney.

Engaged by Potentia Group and ISKCON, our team was responsible for delivering comprehensive building services, including electrical, Level 3 electrical design, mechanical, hydraulic, fire, and vertical transport.

The new temple is set to replace the existing structure, spanning four basement levels and four above-ground levels in a highly visible location at the intersection of Miller and Falcon Streets.

Timeline

Spatials/Concepts – 2 months

Design – 6 months

Construction – TBC

Collaborative Design for Spiritually Significant Spaces 

Working on a place of worship requires a thoughtful, collaborative approach that balances technical excellence with a deep respect for cultural and functional needs.

The Hindu temple presented unique challenges, particularly in ensuring that all services complemented the architectural vision and the sacred function of the space. For instance, the large, open-plan worship areas required innovative
ventilation solutions that preserved the spatial openness while achieving comfort and efficiency.

Our team designed a series of vertical risers extending to the roof level – an intensive process that involved iterative design coordination and detailed spatial planning. Over a two-month spatial and conceptual design phase, followed by
six months of detailed design, we worked closely with the project architect, a sustainability engineer, and the town planner to ensure full integration of all building systems.

This coordination was crucial in a development where aesthetics, spiritual significance, and community use had to be sensitively considered alongside compliance and technical performance. CORE’s capacity to deliver a full suite of services under one roof streamlined communication and enhanced the outcome for the client – ensuring that the final design is not only technically robust but also reflects the temple’s cultural importance and community role.

Volvo Showroom, 2 Anella Ave, Castle Hill NSW

Our facade design engineering consultants were engaged to transform an existing showroom into a Volvo-branded space that reflected the automaker’s distinctive aesthetic. Tasked with aligning the showroom with Volvo’s brand identity, our team embarked on a comprehensive overhaul of the window systems. This involved careful removal of existing windows and the installation of a new double-height glazed facade, designed to showcase Volvo’s vehicles to their fullest advantage. 

Timeline

Design – 6 months 

Construction – 6 months

Project Details 

Value management played a crucial role throughout the project, as our engineers endeavoured to preserve the integrity of the original facade while adhering to Volvo’s exacting brand standards. To optimise costs without compromising quality, we strategically implemented an overclad of select areas of the facade. This approach not only achieved budgetary objectives but also maintained the cohesive Volvo brand aesthetic throughout the showroom.

Collaboration was key to the success of the project. We worked closely with the contractor to navigate logistical challenges and integrate design specifications seamlessly into the construction process. Our team meticulously documented every aspect of the design, ensuring that all requirements were met while accommodating supply chain, fabrication, and installation considerations.

Coordination with the client, architect, structural engineer, ESD and mechanical services ensured that the new facade not only met aesthetic and functional criteria but also aligned with broader project goals.

This holistic approach enabled us to deliver a showroom that not only met Volvo’s exacting standards but also enhanced the overall customer experience, reinforcing Volvo’s brand presence in a compelling and visually striking manner.

Opera Residences, 79 Macquarie St, Sydney NSW

Our facade design engineering consultants played a pivotal role in the development of the Opera Residences, a hallmark of luxury residing at Sydney Harbour. Over a meticulous two-year period, our team was entrusted with delivering comprehensive design and construction services for the architectural stonework both externally and within the lobby spaces of this prestigious development.

Timeline

Design – 9 months 

Construction – 12 months

Project Details 

The project encompassed the crafting and installation of intricate elements using San Francisco granite, carefully selected to harmonise with the iconic stone prevalent at Bennelong Point. Our scope included the fabrication of large-format double-curved column panels, facade cladding panels, overhead stone soffits, and the interior detailing of the double-height lobby and fireplace stone walls. Each piece required bespoke support systems and steelwork framing to accommodate the unique shapes and weights, demanding exacting structural coordination. 

Upholding Safety and Design Integrity 

Navigating the challenges inherent in integrating eccentric stone designs into a modern architectural framework was a focal point of our work. We meticulously identified and addressed gaps in structural support, innovating solutions that ensured both safety and design integrity were upheld throughout the project. Our commitment to safety in design was paramount, as we safeguarded against compromises in the aesthetic or structural robustness of the final installation.

Today, the Opera Residences grace Sydney’s skyline and stand proudly among the city’s most revered landmarks. Our team takes immense pride in our contribution to this development, knowing that our dedication to precision and innovation has left a lasting impression on Sydney’s architectural landscape.